Air flow system for the Rhein-Ruhr Express (RRX)

The various systems are based on pultruded profiles made of glass fibre-reinforced plastic produced by Exel Composites in Belgium. For the air ducting system, the fire protection properties of the GRP profiles were set in such a way as to meet the requirements in accordance with EN 45545.

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Air duct rear panel

The rear panel for the air duct consists of a complex GRP profile that meets the fire protection requirements according to EN 45545. It is fitted with its add-on parts after the CNC machining.

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Air duct rear panel

The air duct rear panel is prefabricated in different lengths. The GRP profiles, which are based on polyester resin, have low thermal conductivity.

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Air duct cover

The cover for the air duct is made of brushed stainless steel, into which ventilation slits are punched as required.

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Cold air duct

A three-dimensional design is required in certain areas. Specially edged stainless steel covers are used here and are also glued in. Adhesion complies with DIN 6701.

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Pre-defined load carriers

The finished components are sorted into special load carriers and delivered. This minimises the effort of incoming goods inspections and picking on the customer side.

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Bonding in accordance with DIN 6701 (Class A1)

We have been continuously expanding our expertise in the field of adhesive technology for years. A number of European Adhesive Engineers (EAE, DVS-EWF 3309), European Adhesive Specialists (EAS, DVS-EWF 3301) and European Adhesive Bonders (EAB, DVS-EWF 3305) have been trained in the process.

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Cutting-edge technology, vast expertise

When manufacturing pultruded profiles, the fire protection properties can be adapted to your requirements. We produce extremely high-quality surfaces that can then be painted for a textured or smooth finish. We machine the profiles with high precision using our modern 5-axis CNC machinery.

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Certified quality management

Every TC component is developed in accordance with the applicable requirements and standards. We conduct careful testing and documentation as a matter of course. Certification according to DIN EN ISO 9001:2015 confirms that our quality management is sound. We also hold IRIS certification in accordance with ISO/TS 22163:2017 for our customers in the rail vehicle sector.

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Door supports for the ICE 4

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Interior deck system for the Rhein-Ruhr Express (RRX)

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